When buying an ultrasonic cleaning machine, the first thing to do is to carefully read the ultrasonic cleaning machine manual. The user manual for the ultrasonic cleaning machine is included in the factory packaging box of the GUTE ultrasonic cleaning machine. Please keep it safe for future use. Below are the operating procedures for ultrasonic cleaning machines.

1. Installation of ultrasonic cleaning machine

The power cord of a general ultrasonic cleaning machine is separate from the cleaning tank, and the first step is to connect the ultrasonic power supply to the cleaning tank. An ultrasonic cleaning machine with a drainage outlet can connect the drainage pipe well, perhaps by facing the drainage outlet towards the drainage point.

2. Ultrasonic cleaning machine with water added

Participate in an appropriate amount of clean water in the cleaning tank, with a liquid level that can submerge the cleaned components and is below the highest water level line. Some models have overflow, and the overflow pipe should be connected in advance.

3. Heating of ultrasonic cleaning machine

Activate the electric heating switch and adjust the water temperature to the appropriate level (usually between 50 ℃ -60 ℃). There is a temperature detector inside the cleaning machine, and the heating equipment will continue to heat up to the specified temperature and then be in insulation mode. When the temperature drops below a certain value, the heating equipment will automatically start and heat up to the set temperature.

4. Ultrasonic cleaning machine participates in cleaning agents

When the water temperature rises to around 30 ℃, the component cleaning agent can be added to the cleaning tank according to the product process, with a ratio of 1:20 or 1:30. The cleaning agent can be fully dissolved in the water by stirring the water.

5. Pre treatment of components

When using an ultrasonic cleaning machine to clean parts with excessive oil stains, it is recommended to scrape off thick sludge or dust before cleaning. A simple ultrasonic cleaning pretreatment can greatly improve the efficiency of ultrasonic cleaning, shorten the cleaning time, and extend the service life of the ultrasonic cleaning machine.

6. Placement of parts for ultrasonic cleaning machine

Place the parts in a stainless steel cleaning basket and gently place them in the cleaning tank. It is recommended not to put too many parts at once, and to spread them evenly and evenly. Do not place them too tightly.

7. Turn on the ultrasonic cleaning machine

Turn on the power of the ultrasonic generator and start the normal cleaning operation. If necessary, turn the power dispatch knob clockwise to dispatch the appropriate power. The ammeter displays a normal current of 4-5A.

8. Ultrasonic cleaning machine shutdown

The timing of ultrasonic cleaning operation can be confirmed based on the condition of the components. If you feel that the cleaning is almost done during the ultrasonic cleaning process and want to stop cleaning, you can first adjust the power knob to the minimum, then press the ultrasonic operation button. Generally, you can directly turn off the ultrasonic power source.

9. Post treatment of ultrasonic cleaning machine

Take out the cleaning basket directly and rinse the cleaned parts with clean water. Afterwards, place the components in a fan or air drying machine for air drying until the gap holes are completely dried. Some manufacturers choose to use dual slots directly, with one slot for ultrasonic cleaning and the other for rinsing or spray cleaning with clean water, saving the hassle of moving around.

10. Treatment of cleaning agents for ultrasonic cleaning machines

When the ultrasonic cleaning machine is used to clean many parts, the content of oil sludge in the cleaning solution is very high. Coupled with the emulsification effect of ultrasonic waves, the cleaning solution will become extremely polluted. This not only causes secondary pollution to the parts, but also weakens the cavitation effect of ultrasonic waves. At this time, liquids containing cleaning agents are not suitable for continuous use.

Some factories have environmentally friendly water treatment systems that allow for extraction and discharge; Some units, based on the cleaning output, have added filter circulation equipment while purchasing the Gute ultrasonic cleaning machine, which filters impurities while cleaning, thus improving production efficiency; Some people put the cleaning solution of the day into a water storage tank, accumulate it, and then add new cleaning solution the next day for use. It should be said that all three methods can help reduce the cost of use.

11. The auxiliary effect of soaking before ultrasonic cleaning

In many parts that are cleaned, such as cylinder heads, pistons, connecting rods, turbochargers, intake and exhaust pipes, there are carbon deposits or oxide layers that float on the surface. Light ones are easy to clean, while heavy ones are more difficult to clean. Therefore, necessary soaking and softening processes on the parts will make the next stage of cleaning more efficient.

12. Auxiliary functions of ultrasonic cleaning machine

When cleaning extremely small sheet-like, granular, and complex shaped parts that have accumulated, a combination of multiple methods can be used, such as cleaning while throwing them up and down, rolling the basket while cleaning, pulse cleaning every few minutes, intermittent soaking before cleaning.

Article source: Kaiping ultrasonic cleaning machine http://www.kpzfcsb.com/